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Synthesis of Vinylidene Carbonate by Circulating Dehydration Process with Molecular Sieve
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LIU Qun, WEI Yuyu, LIU Jianlu, ZHAO Yingying, XU Xiaoli
Journal of Jilin Institute of Chemical Technology, 2023, 40(9): 1-5.
doi:10.16039/j.cnki.cn22-1249.2023.09.001
Vinylene carbonate was synthesized using vinyl chloride carbonate and sodium bicarbonate as raw materials by a molecular sieve circulating dehydration process. After optimizing the synthesis process conditions, the purity of vinylene carbonate reached up about 96% by the analysis method of gas chromatography,and its purity yield is 81.24%. Compared with traditional processes, this synthesis process has no by-products of triethylamine hydrochloride, no need for pressure filtration, and less solvent usage; The byproducts CO2, NaCl, and H2O can be removed through venting, sedimentation, and molecular sieve adsorption, respectively. Moreover, the external circulation adsorption dehydration process is not limited by the solvent boiling point, has fewer components in the crude reaction solution, high yield, easy separation, and low energy consumption.
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Effect of the electron-absorbing group on the fluorescent properties of 1, 3, 5-triarylpyrazoline
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ZHANG Yulu, SHANG YuJie, LI Wenyu, LIU Yanqi, ZHANG Dawei, REN Lu
Journal of Jilin Institute of Chemical Technology, 2023, 40(9): 6-10.
doi:10.16039/j.cnki.cn22-1249.2023.09.002
In this paper, six 1,3,5-triarylpyrazoline compounds were synthesized under the catalysis of vitamin B1 by using substituted benzaldehyde and substituted acetophenone, with a yield of 75–93%. The method is convenient to operate and does not require acid, alkali and metal ions, vitamin B1 has good catalytic effect, non-toxic, green environmental protection can be commercially purchased. FT-IR, 1H NMR, and HR-MS characterization were performed to determine the structure of the compound. The influence of the substituents on the fluorescence spectra of 1, 3, 5-triarylpyrazoline was studied by measuring the fluorescence spectra.
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Based of Aspen's Multi-Variable Prediction Control of Alcohol Distillation Devices
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MENG Yanan , CHANG Jiafang, WANG Deping
Journal of Jilin Institute of Chemical Technology, 2023, 40(9): 28-36.
doi:10.16039/j.cnki.cn22-1249.2023.09.006
In this paper, a non-ideal distillation column for ethanol-water system is established, a steady-state model is built in Aspen Plus, a full-field control scheme is built after importing the steady-state model into Aspen Dynamics, and the dynamic response of the alcohol distillation process is investigated. Due to the traditional PID control scheme produces large fluctuations during perturbation, which ultimately leads to the problem of product purity degradation, the multivariate dynamic matrix predictive control algorithm (DMC) is added to the traditional control scheme of the dynamic model. The simulation results of the control system show that the Dynamic Matrix Predictive Control (DMC) based on the mechanism model can greatly reduce the production fluctuation and achieve a smooth operation process.
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Research on Turning Tool Wear based on Convolutional Neural Network
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CHEN Na , KONG Fanxing, WANG Yanxu, HE Tengfei, LI Shengnan
Journal of Jilin Institute of Chemical Technology, 2023, 40(9): 43-47.
doi:10.16039/j.cnki.cn22-1249.2023.09.008
In the process of turning processing, tool wear is one of the most important factors affecting machining efficiency, before excessive damage to the work piece surface, it is necessary to identify and update the wear of the tool in time to achieve high-quality production and processing of the work piece. In this paper, a tool wear state recognition method based on deep learning is proposed, which records the turning tool images at different wear stages through a microscope, and uses the convolutional neural network to extract the different wear state features of the input images, and selects appropriate training parameters for the model to realize the state classification of cutting tool wear. Experiments show that the accuracy rate can reach 94.0% when classifying different wear states of turning tools, which can be used to identify tool wear states in the turning process at low cost.
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Simulation Study of Turbine Blade Defects Classification based on Finite Element Method
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LI Zhifeng , WANG Haibo , LI Pengtao , WANG Ronglin , WEN Hao , LIU Chunjie
Journal of Jilin Institute of Chemical Technology, 2023, 40(9): 48-54.
doi:10.16039/j.cnki.cn22-1249.2023.09.009
As an important component of the steam turbine, blades often operate in complex environments with high workloads. Defects such as cracks can pose significant safety hazards to production. In order to detect early-stage cracks, the commonly used material 2Cr12NiMoWV stainless steel in steam turbines was chosen as the research object. A finite element simulation model of an eddy current testing system was established using COMSOL Multiphysics software. This aimed to investigate the impact of different types of defects on the probe coil detection results. The simulation results were validated through experimental equipment. Furthermore, impedance signals at defect locations were analyzed, providing a theoretical basis and technical support for subsequent defect identification and classification.
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Application of 3D Camera to Dot Calibration Method
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WANG Anni, LIU Xingde
Journal of Jilin Institute of Chemical Technology, 2023, 40(9): 75-80.
doi:10.16039/j.cnki.cn22-1249.2023.09.014
With the wide application of machine vision technology in the field of industrial measurement, industrial cameras have become a very important hardware device, and the accuracy of camera calibration will directly affect the measurement accuracy. Therefore, by building a machine vision experimental platform, using BDB-7 dot calibration plate as the experimental object, the image acquisition of the translated and rotated calibration plate is carried out, and the MechVision software is used to perform camera calibration experiments on the dot calibration plate and verify the measurement accuracy. The experimental results show that the average error of the center coordinate of the calibration plate under the robot coordinate system is within 0.003mm, which can be applied to the workpiece loading and unloading work field and meet its accuracy requirements.
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Design and Development of Liquid Sealing Machine
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LI Yontao, LIU Xingde, QIAN Cheng, DIAO Jianchao, CHEN Yongjun
Journal of Jilin Institute of Chemical Technology, 2023, 40(9): 81-85.
doi:10.16039/j.cnki.cn22-1249.2023.09.015
The liquid sealing machine is a part of the automatic filling and sealing equipment, which can replace the manual sealing operation. It is developed for liquid food and beverage plastic bag packaging. The equipment adopts digital design, analysis and calculation, and finally through experimental test, the sealing effect is good. The equipment cost is low and the work is reliable. It mainly serves the self-employed and rural producers.
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The Optimization Scheduling Strategy Sonsidering the Consumer Satisfaction for the Smart Industrial Parks
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CHEN Fang, WANG Ji, SONG Jianzhao, CHEN Yaxiao, WU Meng, CHEN Haipeng
Journal of Jilin Institute of Chemical Technology, 2023, 40(9): 86-94.
doi:10.16039/j.cnki.cn22-1249.2023.09.016
With the evolution of smart distribution grids, industrial parks are progressively advancing towards intelligence. Addressing the challenges in smart industrial parks where the response capability of demand-side users is underutilized, leading to suboptimal energy use and economic inefficiencies, an energy optimization strategy for smart industrial parks that considers user satisfaction is proposed. Firstly, the load characteristics of users within the park are extracted, and the responsive resources in the park are assessed based on users' electricity consumption behavior, which allows an analysis of the potential for demand response from industrial park users, as well as an evaluation of their willingness to respond. Secondly, the distributed photovoltaic resources and user-side demand response resources are introduced to establish an industrial parks' energy optimization model with the optimization objective of minimizing the sum of demand response cost, grid electricity purchasing cost, carbon emission cost, and equipment operation and maintenance costs. In addition, the non-dominated sorting genetic algorithm is employed to solve this model. Lastly, the effectiveness of the proposed approach is verified through a case study of an industrial park in a city in North China.
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